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Sun Plastic case adhesive

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ScutBoy
Administrator
Northfield, MN USA
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Joined: Sep 2, 2021
Posts: 356
Likes: 342
Sep 26, 2022 - #1
I've come across a nice little Sparcstation 1+ but it has some pieces of the top case that have broken off - before I got it :)

Luckily, I have the pieces and so I'd like to glue them back on to improve the cosmetics as best I can.

I've had recommendations to use either MEK or Xylene as they will create a better bond by "melting/welding" the pieces together, as opposed to something like superglue.

If anyone has words of wisdom or experience to share, please pass it along!

Paolo B
Tinkerer
Switzerland
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Joined: Nov 27, 2021
Posts: 303
Likes: 182
Sep 26, 2022 - #2
I am doing right now the same job on the top lid of my HP 712. Unfortunately, the plastic got brittle and fragile and there's a crack at one corner of the floppy slit.
I am using epoxy, but alone it won't suffice, so I am skinning the case from the inside with a thin steel sheet.

ScutBoy
Administrator
Northfield, MN USA
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Joined: Sep 2, 2021
Posts: 356
Likes: 342
Sep 28, 2022 - #3
The answer in this particular case was Xylene!

IF the parts fit together tightly, just hold them together and use a fine modelers brush to let capillary action draw the adhesive into the crack. Sets within a minute, and basically as strong as the unbroken plastic within 20 minutes or so.

Not suitable for areas with gaps, but if the fit is tight, it works great - at least on Sun Microsystems cases like a Sparcstation 1+ and an Ultra 1.
Attachments:
SS1.jpeg [View]
SS1_Ultra1.jpeg [View]

Liked by Elosha,mmu_man,SteveHereand 2 others

mmu_man
Tinkerer
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Joined: Jan 30, 2022
Posts: 187
Likes: 125
May 2, 2024 - #4
For hard plastics like ABS the UHU Plast works quite well (it's acetone based), but it can get out of the crack and leave marks on the outside. Also, I usually reinforce the parts from behind with some blister pack plastic also with the same glue.

Liked by LeadedSolderandNitram78

Kai Robinson
TinkerDifferent Board President 2023
Worthing, UK
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Joined: Sep 2, 2021
Posts: 1,322
Likes: 1,313
May 2, 2024 - #5
>> ScutBoy said:
The answer in this particular case was Xylene! View attachment 9050 View attachment 9051 IF the parts fit together tightly, just hold them together and use a fine modelers brush to let capillary action draw the adhesive into the crack. Sets within a minute, and basically as strong as the unbroken plastic within 20 minutes or so. Not suitable for areas with gaps, but if the fit is tight, it works great - at least on Sun Microsystems cases like a Sparcstation 1+ and an Ultra 1. Click to expand...

Damn - that is a very nice repair - barely notice the crack line!

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